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MES Systems

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MES Systems

MES is a system functioning as a production efficiency and application platform. It is an important tool providing the possibility to monitor, control and optimize for increasing the efficiency, quality and visibility of industrial operations. MES systems provide a connection between enterprise resource planning (ERP) systems and production operations. MES system adopts as main objective the instantaneous monitoring and recording of the conversion of raw materials into products. For this purpose, it presents precise information on the current status of production activities by using the data from various resources, machinery, sensors and operators. Manufacturing Execution System (MES) makes operators activities more predictable and is implemented for the purpose of assisting managers in taking proactive decisions for a faster and better production.

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Important Functions of the Manufacturing Execution System (MES) are as follows
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Machinery Data Collection

MES systems have the ability to collect real-time data from the machinery and equipment available in the production field. Such data may contain information on the condition of machine, cycle time, production quantities and other related information. MDC helps monitoring and optimizing the performance of machinery

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Production Data Collection

PDA function in MES system contains the collection of data regarding production orders, work orders, and process parameters. This helps for monitoring the production steps and inventory levels as well as for ensuring that the production processes run as planned.

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Performance Analysis

MES systems can perform the analysis and reporting of production performances. This includes creating reports and tables showing key performance indicators such as OEE (Overall Equipment Efficiency), stop analysis and production efficiency.

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Monitoring and Tracing (Traceability)

Traceability allows for tracking how, where and when the product or component was manufactured in the production process. MES ensures that each component is traced for its root in the end product and its destination. This assists in the quality control and recall method.

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Quality Management

MES systems may provide tools for monitoring and checking the quality in various stages of production. This contains audits, tests and recording of quality data. Furthermore, it assists in identifying and rapidly solving any quality problems.

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Real-time Monitoring and Warnings

MES systems allow for real-time monitoring of the production stages and may trigger warnings or notices in case of any deviation from the scheduled production processes. This enables rapid intervention and instantaneous precautions.

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Reporting and Analysis

MES systems produce various reports to assist the management in making conscious decisions and provide tools for analysis. Such reports may cover other important aspects with regards to production efficiency, cost analysis, quality standards and production.

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Integration into ERP and Other Systems

MES systems generally integrate with Enterprise Resource Planning (ERP) systems and other software solutions, resulting in smooth data flow among different departments and processes within the organization. Bottlenecks are determined through real-time data and possible delays in delivery can be averted.

Why are the MES Functions important for Production Companies?

MES (Manufacturing Execution System) functions supporting effective management of production processes assist companies in arranging and optimizing their production. Companies can integrate data from ERP system with the real-time production data by using these functions, ensuring outstanding transparency for the production processes. Besides, they can have access to machinery and system information providing the opportunity of real-time monitoring against problems or failures requiring instant intervention.

This is because MES system provides various key benefits

MES functions are of vital importance for maintaining competitiveness in this rapidly changing production environment today.

Benefits of MES (Manufacturing Execution System)
  • Improved Quality Management and Control MES systems monitor production processes at close range resulting in improvement in quality control. Early determination and correction of defective and rework products leads to increase in quality and reduction in recalling costs.
  • Compliance with the Requirements of Directives MES systems record and report necessary data for ensuring compliance with the industrial regulations and standards. This is important in terms of compliance with legal requirements and avoiding any problems during the audits.
  • Rapid and Accurate Management Reporting MES systems provide rapid and accurate data and reports to the managers. This improves decision making processes of the management and assists in directing the operations in a more effective way.
  • Increased Visibility and Productivity MES systems ensure total visibility of the production processes. This allows for rapidly identifying and solving any problems in production. Critical performance indicators such as Overall Equipment Efficiency (OEE) are used for improving productivity.
  • Lower Costs MES systems manage material and labor use more efficiently; reduce wastage and optimize power consumption. This leads to reduction in operating expenses.
  • Improved MES Supply Chain Collaboration MES enables collaboration with the supply chain management and thus improves closer integration with the Suppliers and better management of purchase orders and inventory as well as the productivity of supply chain.
  • Better and Easier System Management MES systems provide improved automation and data collection for better managing and monitoring the production processes. This allows for a more productive and less complex system management.
  • Better Use of Equipment MES systems optimize the use of machinery and equipment. This improves maintenance processes, makes proactive decisions and increase production continuity.